Jonas Talley

Jonas Talley

Mechanical Engineer

About Me

Mechanical Engineer operating from heavy industrial fabrication to micro-scale fluidics. With a background in aerospace and semiconductor manufacturing, I design systems that function in the real world. My work focuses on process control, hardware reliability, and the practical application of theory to physical build environments.

Technical Proficiencies

CAD & Design

SolidWorks, Onshape, Autodesk Inventor, Fusion 360, CATIA, AutoCAD, Tekla

Programming

Python, MATLAB, C, C++, LaTeX

Manufacturing & Analysis

Design for Manufacturing & Assembly (DFMA), Statistical Process Control (SPC),
Root Cause Analysis (RCA), Value Stream Mapping (VSM), BOM Management, GD&T

Certifications

SolidWorks Certified Professional, SolidWorks Simulation

Education

Washington State University

Master of Science in Mechanical Engineering | Exp. 2026

Research: Flow Control of Small Scale Direct Ink Writing. To reduce defects in extrusion-based additive manufacturing, the motion stage and material flow have to be well-synced and thoroughly controlled. Motion is relatively solved, but viscous behavior of compressible inks is not. My thesis progresses towards this.

Washington State University

Bachelor of Science in Mechanical Engineering | 2023

Professional Experience

Equipment Engineering Intern

Micron Technology | Summer 2025

Developed equipment recovery procedures for semiconductor tools. Authored comprehensive Standard Operating Procedures (SOPs) to resolve software failures, reducing unplanned equipment downtime. Repaired RF dummy load in-house, reducing lead time and cost.

Manufacturing Engineer

The Boeing Company | 2023 - 2024

Led continuous improvement initiatives for the 767 program using Lean methodologies. Facilitated Value Stream Mapping projects that identified production bottlenecks, resulting in a significant reduction of touch-time per aircraft. Conducted root cause analysis on recurring component defects to implement permanent engineering solutions.

Design Intern

Naval Research Lab | Summer 2022

Redesigned a modular robotic platform specifically for in-house additive manufacturing. Applied Design for Manufacturability (DFM) principles to optimize components for 3D printing, achieving a 75% reduction in unit cost and decreasing part lead times from days to hours.

Production Intern

Northwest Steel Fab | Summer 2021

Operated a 5-axis plasma robot for the fabrication of structural steel. Generated detailed building drawings in Tekla.

Production Intern

IDL Industries | Summer 2020

Trained 5 new employees to operate CNC machines safely and efficiently. Replaced ad-hoc maintenance system with a documented checklist for all machines.

Selected Works

Cryogenic Test Stand Assembly
Cryogenic Vibration Test Stand
Senior Design | SolidWorks & HAZOP
767 Assembly Line
767 Production Line
Boeing | Manufacturing Engineer
Micron Cleanroom
Semiconductor Equipment Recovery
Micron | SOP Creation
PythonX Plasma Robot
5-Axis Plasma Robot
Steel Fabrication Internship | Production and Drafting